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Seam-X-Lab X-Ray Automatic Seam Scanner

(Non-destructive)

It’s a non-destructive, cost saving, accurate measurement and automatic equipment which can be installed on the production line to improve the sampling frequency.

 

Technical data:

l Applicable for laboratory or producing department

l Mode of sampling : Seam-X-Lab manual function; Seam-X-Line automatic function

l Can open or close the door automatically

l Auto measurement

l Auto judgement

l 360-degree fully scan measurement, no blind spot detection

l Measuring speed: need one minute for 1 can

l Load: production time calculation for 22 hours one day; Measuring capacity: 22(h) X 60 (m) ÷ 1 (m) ≈1320 cans/per day. It’s a stable and reliable equipment to the continuous detection.

l Accuracy: 0.01mm;

l Seam-X-Lab dimension :900*550*650 mm

l Seam-X-Lab weight: 300kg；

l Seam-X-Line dimension :3000*2000*2200mm

l Seam-X-Line weight: 500kg

The CanNeed Seam-X-Lab Automatic Seam Scanner is consisting of:

1.      SXLAB  Anti radiation machine housing and automatic door

2.      SXLAB  Automatic clamping and positioning system

3.      SXLAB  X-ray emission source

4.      SXLAB  X -ray imaging system

5.      SXLAB  Automatic control system

6.      PC

7.      Seam-X-Lab 1.0 professional seam measuring software

8.      SXLAB  Calibration piece

9.      SXLAB  platform

 

The CanNeed Seam-X-Lab  (automatic sampling) Automatic Seam Scanner is consisting of:

1.      SXLAB  Anti radiation machine housing and automatic door

2.      SXLAB  Automatic clamping and positioning system

3.      SXLAB  X-ray emission source

4.      SXLAB  X -ray imaging system

5.      SXLAB  Automatic control system

6.      PC

7.      Seam-X-Line 1.0 professional seam measuring software

8.      SXLAB  Calibration piece

9.      SXLAB  platform

10.   SXL  automatic sampling

 

Analysis of Returning on Investment

1.      Non-destructive measurement, avoid wasting samples and save costing (value A on table I )

2.      High efficiency and high-speed, can discover the unqualified products in time to reduce the isolation inferior, can avoid wastage (value B on table II, value C on table III )

3.      Reduce manpower cost

4.      Avoid environmental pollution and save handling charges

5.      High sampling frequency, reduce the quality risk to win consumer confidence

6.      After payback period, annual cost savings will be translated into profit

 

 

tightness or wrinkle rating

 

 

 

wrinkled rating=(a/b)*100%

 

tightness rating=1- (a/b)

 

Seam Monitor development history:

 

CanNeed-Seam-X-Line

 

 

CanNeed-Seam-X-On-line X-Ray

Automatic Seam Scanner

(Non-destructive)

“Efficient, Cost saving, High Sampling frequency”

 

Equipment Outline:

     ● Outline dimension:

    ● Production line distribution (Case one):

Technical data:

l Applicable for online in producing department; batch sampling test based on the preset time.

l Sampling interval: set the shortest time as sampling 12 cans/ batch in 1 minute

l Automatically input samples and measure samples, no need for human operation

l Accuracy:0.01mm

l 360-degree fully scan measurement, no blind spot detection

l Machine inspection beat: 5~8 second/PCS

l Load: production time calculation for 22 hours one day; Measuring capacity: 22(h) X 3600 (s) ÷ 5~8 (s) ≈10 K   PCS/day. It’s a stable and reliable equipment to the continuous detection.

l Adopts closed loop control. The seam structure data of each can is separately corresponding to the chucks of seamer. Able to track the chucks corresponding to the unqualified products, saving a lot of time to find out the problems and adjust the seamer.

l Automatically get rid of the inferiors.

Measuring Process:

Take samples from the online signal automatic production line

                                  

Transport samples to the detection entrance      Automatic sampling to the rotating disk positioning   

                                                                                                      

Adopt non-destructive X-ray to go through the required inspection stations 

360-degree fully scan measurement and take figures       Images can be auto analyzed by software

                                                                                                    Qualified products

                                                                              Analyze data to the server 

                                                                                                

                                                           Analyze the status of seamer according to the data report       Inferiors

Seam-X-On-Line Software features

1)     The seam overlap and tightness can be measured at the same time, 10 Measuring Items: Seam Length, Body Hook Length, End Hook Length, Overlap Length, Seam Gap, Overlap Rate, Body Hook Lapping Rate, End Hook Lapping Rate, On-screen Seam Thickness and Tightness

2)     Report format can be customized, flexible for different report styles of different companies

3)     Software adopted data base management system, measurement results and images are saved in the data base, users can facilitate inquires

4)     Graph chart statistic function, automatically analyze and compare the measurement results

5)     Users can review or re-measure the saved projects at any time

6)     Data can be exported as an Excel file

7)     Predefine various qualification standards, can judge and warn automatically whether the results are qualified in every measure

8)    Measurement results and label lines can be marked directly on the image, results will be also displayed in corresponding field on the screen

9)     Seam image can be printed and stored, facilitate communication with the production department or canning factories, no need to retain the sample cans

10)   Provided with calibration piece, users can calibrate at any time and set the calibration password

                              

Seam Monitor development history: